Precision and efficiency are critical in modern manufacturing, especially for industries producing medical tubing, automotive components, fiber optics, and high-performance materials. Maintaining tight tolerances and defect-free production is essential to meeting regulatory requirements and ensuring product reliability.
With LaserLinc’s UltraGauge+™ series, manufacturers now have access to a cutting-edge ultrasonic measurement solution designed to provide real-time, non-contact wall thickness and concentricity measurements. UltraGauge+™ is helping manufacturers reduce material waste, improve product quality, and optimize their production processes.
Why Ultrasonic Measurement is Essential for Precision Manufacturing
Ensuring Compliance and Product Integrity
For industries that require strict dimensional accuracy, traditional measurement methods often fall short. Inconsistent wall thickness can lead to:
✔ Structural weaknesses in medical and industrial tubing.
✔ Product failures in high-pressure or high-temperature environments.
✔ Regulatory compliance issues and increased waste.
UltraGauge+™ ensures manufacturers meet the highest quality standards by delivering high-precision, in-process measurement of wall thickness and concentricity.
The UltraGauge+™ Difference: Real-Time, Non-Contact Measurement
1. Real-Time Monitoring for Immediate Adjustments
Traditional manual measurements and post-production inspections can lead to delays and wasted materials. With UltraGauge+™, manufacturers can:
✔ Monitor wall thickness in real-time for instant quality assurance.
✔ Adjust production parameters on the fly, reducing scrap rates.
✔ Improve first-pass yield, minimizing costly rework.
This level of instant feedback ensures consistent production without costly downtime.
2. Industry-Leading Thin-Wall Measurement Capabilities
UltraGauge+™ sets itself apart with its ability to measure ultra-thin materials with exceptional accuracy, making it ideal for:
✔ Medical tubing as thin as 0.001 inches (25μm).
✔ Metal tubing down to 0.003 inches (75μm), including nickel-titanium stent tubing.
✔ High-spec plastic, rubber, and glass applications.
For industries requiring extreme precision and reliability, UltraGauge+™ is the ultimate solution for real-time ultrasonic measurement. Learn more about ultrasonic measurement and its applications.
3. Non-Contact Measurement for Maximum Accuracy
Unlike traditional methods that physically touch the material, UltraGauge+™ uses non-contact ultrasonic waves to provide:
✔ Highly accurate wall thickness measurement without product deformation.
✔ Consistent results regardless of material transparency or opacity.
✔ Seamless operation with a variety of materials, including plastics, metals, and rubber.
This technology ensures that high-value products maintain their integrity throughout the manufacturing process.
Industries Benefiting from UltraGauge+™
Medical Device Manufacturing
✔ Ensures defect-free production of tubing for catheters, drug delivery, and stents.
✔ Meets stringent FDA and ISO 13485 compliance standards.
Wire and Cable Production
✔ Detects insulation thickness variations, preventing failures in electrical applications.
✔ Improves quality assurance for high-performance fiber optic and power cables.
Automotive and Aerospace
✔ Ensures precise tubing dimensions for fuel lines and hydraulic systems.
✔ Reduces waste while enhancing product reliability under extreme conditions.
No matter the industry, UltraGauge+™ delivers unmatched accuracy and process optimization.
Why Choose LaserLinc for Ultrasonic Measurement?
For over two decades, LaserLinc has been at the forefront of precision measurement solutions. Our commitment to innovation and customer success has made us a trusted partner for manufacturers worldwide.
✔ Industry-leading expertise in ultrasonic and laser-based measurement.
✔ Customizable solutions designed to integrate with any production environment.
✔ Reliable customer support and expert consultation for seamless implementation.
To learn more about how UltraGauge+™ can revolutionize your production process, visit LaserLinc today!