In 2019, void-related defects led to the rejection of more than 10,000 PCBs—an issue that caused significant financial losses and operational delays. Determined to tackle one of the industry’s most persistent problems, Harshitkumar J. Ghelani introduced a systematic defect identification guide supported by real-time monitoring and data-driven tracking. Within two years, void-related rejections had declined by 90%, underscoring the power of targeted process refinements and cross-departmental collaboration.
A Pioneer in AI-Driven PCB Manufacturing
This achievement exemplifies Ghelani’s transformative work in process optimization, quality control, and electroplating methods. With over nine years of experience, he has become a pivotal figure in integrating Artificial Intelligence (AI) into PCB manufacturing. His approach modernizes the sector and establishes new standards for precision and efficiency.
Laying the Foundation for Success
Ghelani’s path is marked by rigorous research, technical expertise, and a commitment to innovation. As PCB designs grow increasingly compact, automation, electroplating optimization, and streamlined production are more vital than ever. His mastery in these domains reflects the multidisciplinary nature of an industry that constantly demands higher levels of accuracy and reliability.
Notable Contributions to AI in PCB Manufacturing
With a ResearchGate score of 67.7, 64 citations, and over 3,257 reads, Ghelani’s research has garnered considerable attention. His research article, “AI-Driven Quality Control in PCB Manufacturing: Enhancing Production Efficiency and Precision,” delves into how machine learning, computer vision, and predictive analytics can outperform traditional inspection methods. By reducing human error and cutting operational expenses, these AI-driven systems ensure compliance with international standards like IPC and ISO 9001, while also accelerating production timelines.
After a comprehensive peer review, the International Journal of Scientific Research and Management (IJSRM) formally accepted this work, solidifying Ghelani’s reputation as a trailblazer in applying AI to industrial processes. With 64 citations in under six months, his research continues to shape best practices in the field.
Electroplating Optimization and Ripple-Related Defects
In addition to lowering voids, Ghelani’s creative rectifier circuit design has made electroplating processes much more advanced by keeping the DC output stable and close to linear. This breakthrough slashed ripple-induced defects and reduced the annual scrap rate from 70% to 10%, a remarkable leap that lowered yearly PCB rejections from 20,000 to 2,500. His contributions prove that precise circuit optimization can dramatically improve yield, cost efficiency, and product consistency.
A Global Impact Through Research and Expertise
Currently a Process Project Designer at H and T Global Circuit Factory LLC, Ghelani applies his profound understanding of PCB fabrication, micro cross-section analysis, AS9102 First Article Inspection (FAI), and advanced testing. Previous roles at SMG-Global Circuits, Inc. and GRIM TECH Project Pvt. Ltd. further sharpened his skills in international compliance standards, supplier quality management, and process troubleshooting.
Inspiring the Next Generation
As AI, automation, and advanced analytics reshape the future of PCB manufacturing, Ghelani’s achievements serve as a beacon for new talent in both engineering and academic research. His success in electroplating optimization, AI-driven quality control, and defect minimization has set new industry benchmarks. With numerous citations and a history of practical breakthroughs, Harshitkumar J. Ghelani remains a central figure guiding PCB manufacturing toward a new era of innovation.
Empowering Future Innovators
Ghelani’s impact extends far beyond his industry. He inspires aspiring engineers and researchers by showing how persistence, data-driven strategies, and a commitment to technological advancement can redefine modern manufacturing. With his pioneering efforts and lasting influence, Harshitkumar J. Ghelani stands as a true leader in AI-driven PCB production and quality assurance.